The Role Of AI & Automation In Transforming Indian Apparel Manufacturing

The Role of AI & Automation in Indian Apparel Manufacturing: How It’s Used

1. Designing And Product Development

Designing and product development are the first areas that are transformed with automation and AI, as these technologies make designing garments and ensuring the fit is right much easier. With these technologies, the fabric can be cut to perfection with laser cutters, minimising fabric wastage and maximising the accuracy of the fabric cutting. The product development process becomes significantly easier and digital with the use of AI technologies. It also improves the ability of apparel manufacturers to digitise pattern-making.

2. Quality Control Processes

AI and automation provide two specific benefits in terms of quality control. First, it allows for automated fabric inspection. This process eliminates the risk of human errors during fabric inspection and also ensures that fabric wastage is minimised. The machine has a reasonable margin of error, which ensures that false positives or negatives are not flagged. This speeds up the manufacturing process and ensures there are minimal problems with the fabric during the manufacturing process. Another benefit of AI is it allows for predictive maintenance. The AI can study the workflow and the overall workload of a manufacturing unit. Accordingly, it can plan machine maintenance activities in hours when the machines are available and unused. This ensures there’s minimal downtime in the manufacturing unit and also the machines are always up and ready to perform optimally.

3. Production Efficiency

The production efficiency is managed by production planning and scheduling. While floor managers do a great job of ensuring the manufacturing unit works seamlessly, AI can take it one step forward. They can study data and accordingly show places that can be improved or bottlenecks that may appear in the future. This future scheduling and planning help improve production efficiency in a major way. Apart from planning, AI and automation can improve the efficiency of fabric cutting and stitching. This also helps speed up production and reduce wastage.

4. Supply Chain Optimisation

AI has the ability to help you improve your supply chain by finding weak spots and allowing you to work on them. This makes the distribution timeline shorter, which can help your products perform better in the market. AI also has the ability to predict demand based on historical data and seasonal demand to ensure you are able to scale your supply chain in time to meet said demand properly. 

5. Garment Customisation Scalability

Personalised garments that are made to a customer's specific requirements have become increasingly popular over the years. However, it was only possible to make it on a per-order basis in the past, with each order being handmade based on the customer’s requirements. With AI, it is now possible to mass-produce customised products. This is because AI and automation allow for machine cutting and sewing of fabric, which can handle multiple sizes and special requirements without any problems. In fact, it can perform all these functions while ensuring fabric wastage is minimal.

Conclusion

These are some of the ways AI and automation are transforming the Indian apparel industry. As more prominent industry players adapt new technologies, more skilled labourers are being developed in the apparel industry, which is helping India improve its product quality and overall market standards. For more information about the apparel manufacturing process, check out CheerSagar. They are among the top apparel manufacturers in India and can help you meet your garment requirements efficiently.