The Export Journey: From Indian Fabric Mills To Your Store Shelves In The UK & USA

The Export Journey: The Story of How Garments Reach Store Shelves in the US & UK From Clothing Manufacturers in India

1. Raw Material Sourcing

India is among the largest producers of cotton, viscose, and technical fabrics in the world. That’s where sourcing the raw materials for garment manufacturing begins. Indian fabric mills work closely with the top garment manufacturing companies in India to develop fabrics that match with the international standards for GSM, shrinkage control, colourfastness, breathability, and sustainability. The right garments start with the right fabric, and fabric quality testing is done beforehand for export-quality garments in India to ensure it meets client requirements before production begins.

2. Fabric Processing

There are three primary processes of fabric processing: dyeing, printing, and finishing. These steps ensure the fabric is ready for manufacturing, starting with dyeing, where Indian manufacturers use eco-friendly reactive and disperse dyes for cotton and polyester clothing, respectively. These high-quality dyes ensure colour consistency on fabrics that pass the quality standards of international markets.

3. Pattern Making

Before the pattern is made, the buyers are asked for a detailed size chart and size options. Many qualified manufacturers in India can automatically help buyers without the manual information feeding as well. Once the manufacturers have size sets and prototypes that are approved by the buyer, the pattern-making process can begin. US and UK buyers are often sent multiple rounds of samples for quality assurance during the pattern making process.

4. Production

Most major garment manufacturers in India use assembly line manufacturing for garments, where garments are moved from one station to another in a stepwise process to complete the cutting, sewing, and finishing of the garment. Indian clothing manufacturers create patterns that preserve fabric and prevent wastage. With modern technologies such as laser cutting machines, fabric is cut in bulk quantities with minimal wastage. The production process also ensures international compliance standards are met without fail.

5. Quality Assurances

Just like the fabric itself, the finished garment also goes through many quality checks throughout the manufacturing process. This sort of in-line quality checks prevents faults or poor-quality garments from ever reaching overseas buyers. Some of the common quality checks performed include stitch strength tests, size tests, and metal detection tests, if required.

6. Packing and Labelling

Once the garment is tested and approved after quality checks, it is sent for packing and labelling. Every country has different packing and labelling requirements; Indian manufacturers remain well aware of international and country-specific export standards and ensure the garments meet packing and labelling requirements for every export country closely. This includes brand and care labels, price tags, barcodes, and additional packaging.

7. Shipping For Export

The packaging concludes the export process, and the garments are prepared for shipping to international markets like the US and UK. The shipping process requires significant funding and help from shipping companies, who ensure the garments and the entire shipment are safely transported from one country to another. They also help you with customs and international trade-related documentation and compliance requirements.

Conclusion

Once the shipping process is complete, the garments find their place on the shelves of retail outlets in the US and UK, and that concludes the export journey of Indian garments from start to shelves. For more information about the garment exports from India, feel free to check out Cheer Sagar. Cheer Sagar is among the top garment manufacturing companies in India with decades of experience in manufacturing and exporting quality garments to six continents globally. Check out the website to learn more about the services.